i2ES 2240 is a semi-automatic dual in line package lead attach machine, for insertion of lead frame onto ceramic substrates or PCB on one edge at a time. Operator drops the PCB/substrate onto nest supports and pushes foot-pedal or double switch to start the cycle. All subsequenet functions are carried out automatically.
CONTROLs and ADJUSTMENTS
The machine is very simple to use and operator has a minimum of mechanical adjustments. The man/machine interface software essentially does it all. Operator console has a 7 inch touch color graphic display and Ethernet link to allow (with included software) remote supervision and servicing of machine.
All production parameters (substrate length, unwanted lead cut configuration, insertion depth, pitch, etc.) may be changed at the console or from remote (network) PC. All information may be stored in internal memory (16GB USB key) as well as on company servers.
Contact reel support
Paper rewinding system (OPTION)
Lead frame tension device
Upper tie-bar removal device (OPTION)
Clip opening calibration device (OPTION)
Unwanted lead removal programmable device
Insertion nest: a stepping motor (with encoder) actuated drawer with adjustable cursors accommodating various double side populated substrates or PCB 10,16 to 114,3 mm long* (0.4" to 4.5") by 7,62 to 76,2 mm wide* (0.3" to 3"). Components height: top 8 mm (0.315"), bottom 5 mm (0.200"). A pneumatic micro cylinder assures zero reference of piece being inserted. Components minimum distance from edge: 1,5 mm on both sides (dedicated supports in the presence of components on the edge)
Pitch: 2,54 mm (0.100") and 1,27 mm (0.050") standard
LF transport: stepping motor with absolute encoder to allow precise positioning
Strip cutting device: completely programmable, from continuous leadframe to cut at every cycle. A double cut can be carried out to eliminate the tie-bar that exceeds the substrate/PCB
Program memory: 16GB USB Key store capability (internal), unlimited configurations through Ethernet link to company servers (external).
110-240 volt/50-60 Hz - 400 Watt.
Air: clean filtered and dry air at 6 Bar (87 PSI).
Machine Dimensions: 950 mm x 700 mm x 440 mm (LxWxH) + Reel
Machine Weight: 70 Kg